So, I was enlightened today by Adam at ZFG.
We are having some issues with spark plugs and gap, and spark blowout.
I had them gapped to .026 before, then went to .024 but that wasn’t enough.
Power was falling on its face at 4000 Rpms and up, and so Adam said to gap the plugs at .020
So this morning I did that and logged a pull later this evening and it pulled hard all the way to 6000 rpm, but as soon as it got up there it was hesitating and stumbling and then I heard pinging, not just once but a whole bunch. I immediately let out of it because I knew that sound, that was knock.
Mentioned all that to Adam and he said that it was not knock. He said on the ecoboosts it’s almost impossible to hear knock, it would have to pull 10+ degrees of timing for you to hear it.
The sound I heard was spark blowout. When the pressures in the cylinder are too high that the spark struggles or can’t cross the gap, and a tighter gap is needed.
“Spark blowout occurs when the spark plug fails to ignite the air-fuel mixture in the engine cylinder, often due to high compression or boost. It's not that the spark is literally "blown out," but rather that the spark is unable to form and jump across the gap due to the increased pressure and dielectric strength of the compressed gases.”