Well, Its now been a month and a half saga. Total count 7 rentals/loaners (some have been hilarious, like the Fort Transit van). My current status/issue - all 4 VCT's replaced, new chain, belt, water pump, gasket kits, new cams, sprockets, and a bucket of additional parts. I drove it home the first day of getting it back & it sounded great. By the time I got hit home it was ticking loudly. (note, prior to taking it in i had no tick, only startup rattle). They took it back, had it 2 days later, sounded great, got home, same loud tick. They took it back. Had it a day and a half and agree there was an issue but could not find it. I was going out of town and needed a big vehicle, so the dealer did put me up in a '16 expedition.
I picked the truck up on monday. They stated the cam followers were out of spec. I drove it a couple of days (quietly) but now I hear things. Its hard to tell how paranoid I'm being at this point. GTDI is loud, but how loud is normal is still my question. Three things are now of concern.
1. At neutral idle it seems okay. At idle in gear with my foot on the brake, I hear a tick again. Sounds like from the same spot in the top end, front passenger side above the alt. I put it from D or R into N/P and it stops. this is NOT the HPFP. I get the RPM's over a grand and it stops. ANY IDEAS?
2. At idle in N/P, every so often I feel a little shake in the truck. I can see the RPM's raise/lower a couple hundred. No A/C on. No extra battery load. Fan may be on or off.
3. At around the rear drivers door standing outside I could here pressure and a "glug glug glug". It sounded to me just like an exhaust leak. I noticed water dripping from each end of the cat. Honestly I didnt know this had weep holes in it, so I suppose this is normal. It does seem to have significant pressure coming from those two small holes, enough I can hear the air. I dont have any sensors/lights indicating an issue, but now I almost wonder if there's a blockage or some kind of back pressure issue.