Hi everyone! I too have the dreaded rattle on start up. I have a 2013 with 75400 miles. I went to the local Ford dealership to see what my options are, and the SA looked at me like I was crazy. I told him to look at TSB 16-0027 or 14-0194 or 15-0131. He said nothing comes up with those TSB's. He then told me I have no powertrain warranty, which i already knew, but I told him my emissions warranty should still be good for a few thousand miles. He said any work would be on my dime. Super frustrated. Not sure what to do at this point. Try another dealership, live with the noise and hope nothing happens, or move on to the next vehicle. I'm not throwing any codes yet. I noticed it just this year. Other than this issue and the occasional completely dead battery, the truck has been great.
He is wrong on the "nothing coming up for the TSB" actually tell him you'd like for him to enter it in front of you if he didn't or ask for a different service manager.
He is right however on the emissions, emissions will not cover this. Its about $2700 to $4800 depends on what and how many TSBs they will do for you or if you listen to RBrown (which you should) spend the extra $$$ and ask them to replace extra parts per RBrowns list if the parts he lists aren't on the dealers parts list.
Purchase an ESP or pay out of pocket. ESP will cost you $1300 or so vs what I said above. It sucks I know... I jumped on my ESP the first sight and sound of this. Had it fixed under ESP and my dealer actually did both TSBs, the 16-0027 and some 17-xxxx don't remember the exact number but he looked it up. He showed me the invoice that went to corp it was for $4800 coverage. It was paid. ESP paid for itself a couple times just with this fix already.
All the best of luck buddy. Its a rough road to deal with but do your research, check in and out of dealerships, fine a reputable one that won't be pushing you around and actually do it right way like they all should, not hide this info from you and BS. Good luck!
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