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I have read up on the common problems associated with the IWEs.. unfortunately I’m at the point where I don’t know what to do next..

I have been having problems with the IWE’s partially engaging for some time now.. (several months).. some times i will get the humming/grinding while just running around in 2wd.. other times it gives me grief when returning from 4wd to 2wd.. at which point I will have to go back into 4wd to 2wd (sometimes several times before the noise will disappear).. truck is still under warranty and the dealership has been trying to fix the problem.. TSB 18-2273 was performed, actuators/hubs, check valve all replaced.. that didn’t fix the problem, it went back to the dealership, they found a slow leak in check valve, replaced it again. Truck still experiencing these problems.. it’s been in and out a few times to the dealership, sometimes it comes back and they say everything checked out fine, even though I have taken techs out with me for test drives and they have heard it themselves.. most recently, truck stayed in shop for a couple days, they replaced the solenoid, and thought they had a fix.. I drove the truck back and all seemed fine, even when engaging 4wd and going back to 2wd it was smooth. Later that day the problem came back yet again... anyone had this much of a headache with the IWE’s? While the problem is intermittent, when it acts up, it can take quite a while sometimes to get back into 2wd without any issues.. I would think if there was a leak in the line the problem would be much more consistent? Any ideas of what else to look into?
Thanks in advance.
As some others have said, maybe replace the lines, but mainly, I’d have the vacuum pump solenoid replaced if I were you.
 
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I ripped all the vac lines out to both sides and removed the solenoid plug. Had zero problems.
 
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I'd just get rid of them as it's a useless design. Dorman IWE eliminators solve it.
 
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Other than losing 1-2 mpg...no adverse problems that I have read.

At least the 4wd system will be available when it is needed. When the IWEs decide to go, you lose the ability to lock your front hubs, so you have no 4wd capability. The Eliminator kit permanently locks the front hubs and your x-fer case enables your front differential. When my IWEs went out the first time, I was in the woods scouting hunting areas and had to be towed out. The second time was when we had a snow storm hit and I got stuck going up my driveway because my front wheels were not pulling.

I currently run the stock IWE system on my truck (14 F150 w/30K) that has been replaced by Ford in Mar 2017 ($1300) and Jan 2018 ($1100)...when this system gives me problems again, I will be installing the eliminator kit.

AK4wheeler
AK.....so any concern with wear/tear with full time IWE engagement and CV's spinning full time? I have a 2019, and TSB 20-2307 (attached) says to cap it off -- but I can really feel the "drag" now and I've got to think mileage is screwed too. Seems Ford got tired of fixing their own problem with this.....noticed 2021 models now are electronic (not vacuum)
 

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Actually the 2021 has electric, but still has a vacuum line going to it. I need to go look at the manual to see what's going on with that.
 
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AK.....so any concern with wear/tear with full time IWE engagement and CV's spinning full time? I have a 2019, and TSB 20-2307 (attached) says to cap it off -- but I can really feel the "drag" now and I've got to think mileage is screwed too. Seems Ford got tired of fixing their own problem with this.....noticed 2021 models now are electronic (not vacuum)
Sorry but you can't feel the drag... I can't feel the drag in my 1979 scout ii when I leave the hubs locked and I can't feel the drag in my 2011 F150 running no vacuum to the stock IWEs.

Maybe you're magical.
 
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You can probably feel the drag if ONE IWE Is engaged but the other isn't.

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Last time for me, I replaced the vacuum lines running to the hubs and that solved it. That was after replacing the check valve, solenoid and both IWEs


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Do you have a part number by any chance? I have also replaced my check valve, solenoid and the iwe actuator from my driver side but it still keeps grinding and it feels like it tries throwing in the 4WD
 
Do you have a part number by any chance? I have also replaced my check valve, solenoid and the iwe actuator from my driver side but it still keeps grinding and it feels like it tries throwing in the 4WD
I just replaced the hose assembly on my 2011 and the part number was BL3ZA785A. $52 at my local dealer. Pull the front wheels for access; it takes maybe a couple of hours to install it.
 
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